Petrochemical

ESD & DCS Replacement Project.

Brownfield upgrade of legacy equipment under constrained space and tight shutdown window.

The Challenge

Limited Installation Footprint

Project required DCS and ESD replacement in a brownfield plant with restricted rack room space.

High-stakes Scheduling

Execution had to align with a very limited shutdown window—failure to deliver meant major production losses.

Inherited Scope

Proconics took over after client’s front-end loading, requiring seamless integration of design and construction phases.

The Solution

Installed Honeywell RLSUS (Remote I/O System) to overcome spatial limitations. The first of its kind at the plant.

Executed design, procurement, construction support, and testing across all systems.

Enabled shutdown execution through tight planning, detailed stakeholder coordination, and proactive risk mitigation.

What We Offer

Brownfield Integration

Engineered and implemented under constrained space conditions.

Turnkey Delivery

Provided design, procurement, installation oversight and testing.

Remote I/O Systems

Specialist expertise in Honeywell RLSUS application.

Shutdown Readiness

Executed with complete alignment to shutdown timelines.

Project Scope

Detailed Engineering

Produced AFC documentation and defined full construction scope.

Procurement & Installation

Supported installation and procurement based on final design.

Commissioning & Testing

Led operational readiness and handover.

Stakeholder Coordination

Managed interfaces across client, OEM and contractors.

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Our Safety Commitment

Proconics ensured all design, installation and commissioning works were completed safely with no lost-time incidents. Risk identification and methodical planning enabled delivery within tight outage limits, with full compliance and zero shutdown delays.

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