Refinery

Furnace Efficiency and SANS 329 Design.

Modernised fired heaters and boilers with a focus on safety, energy efficiency, and reduced environmental impact through strategic retrofits.

The Challenge

Ageing Equipment Risks

Outdated furnaces posed safety and environmental risks.

Energy Efficiency Mandates

Needed to reduce fuel gas use while maintaining performance.

Operational Constraints

Upgrades had to align with minimal downtime and safety zones.

The Solution

Assessed all fired heaters and boilers to ensure SANS 329 and process safety compliance.

Developed a control and mechanical strategy to enhance reliability and efficiency.

Created upgrade roadmaps tailored to client operations with minimal disruption.

Delivered audits, design, fabrication, and execution across the full combustion landscape.

What We Offer

Thermal Process Audits

Full review of combustion system efficiency.

Compliance Upgrades

Ensured furnace designs aligned with SANS 329 and energy goals.

Roadmap Development

Created phased upgrade paths to reduce fuel gas use.

Technology Independence

Unbiased guidance on best-fit combustion solutions.

Project Scope

Furnace Safety Review

Assessed all fired heaters and boiler compliance.

Control Strategy

Designed control systems for improved reliability.

Efficiency Optimisation

Developed energy-saving opportunities with low downtime.

Execution Planning

Enabled minimal disruption to refinery operations.

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Our Safety Commitment

We designed furnace upgrades to deliver better energy performance without compromising safety, meeting both compliance and operational demands.

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