Refinery

Gas Detection Project.

Designed and optimised gas detection systems for bund areas using advanced mapping to significantly reduce detector count and improve efficiency.

The Challenge

Excessive Initial Scope

The initial gas detection design required 236 point detectors, increasing cost and complexity.

Overfill Risk Mitigation

The bund areas needed reliable early-warning systems for flammable hydrocarbon release.

Design Efficiency

Needed to meet detection requirements without burdening civil infrastructure.

The Solution

Conducted scenario-based quantitative gas mapping to validate risk coverage.

Optimised detector layout to reduce required devices from 236 to 41.

Maintained 95 – 99% detection coverage, achieving the highest safety rating (Grade A).

Reduced civil works, cabling, and installation costs significantly.

What We Offer

Risk Modelling

Scenario-based mapping to assess gas detection coverage.

Optimised Design

Reduced detectors from 236 to 41 through quantitative analysis.

Standards Alignment

Achieved Grade A detection per ISATR84.00.07-2018.

Cost Efficiency

Reduced CAPEX and infrastructure demands.

Project Scope

Initial Assessment

Planned original layout with 236 detectors.

Optimisation Study

Used advanced analysis to determine optimal detector layout.

Installation

Installed open-path and point detectors across bunds.

Safety Rating

Confirmed 95 – 99% detection probability for major scenarios.

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Our Safety Commitment

We delivered high-efficiency detection systems that exceed industry standards for risk coverage while reducing overall infrastructure and environmental impact.

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