Petrochemical

ESD Replacement Project.

IEC 61511/61508-compliant safety system replacement across multiple plant units.

The Challenge

Outdated infrastructure

Existing ESD systems needed to meet modern safety standards.

Cost-conscious scope

Project had to meet performance standards within fixed budgets.

Phased delivery

Conducted comprehensive functional safety audits across plant infrastructure.

The Solution

Installed Honeywell RLSUS (Remote I/O System) to overcome spatial limitations. The first of its kind at the plant.

Executed design, hardware installation, software configuration, FAT and SAT testing.

Delivered first-of-a-kind Honeywell systems with complete documentation and support.

What We Offer

Safety standards compliance

Delivered to IEC 61511/61508 requirements.

Functional safety engineering

Detailed assessments and compliance checks.

System commissioning

Full end-to-end testing, verification and handover.

Engineering scale

Large team of engineers and designers deployed over 7 years.

Project Scope

Functional assessments

Audited system against compliance benchmarks.

Design & configuration

Developed Honeywell system architecture and logic.

Loop testing & FAT

Validated operation before site deployment.

Commissioning

Managed onsite deployment and handover.

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Our Safety Commitment

The project maintained an impeccable safety record across all shutdowns and phases, using rigorous risk assessments and quality controls to ensure safe transitions during each equipment changeover.

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